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How to Size your Solar System

How to Size Your Solar System

Build the Right Setup for Your Cabin, RV, Van, or Off-Grid Life

Sizing your solar system is one of the most important steps in creating a reliable, efficient off-grid setup. Whether you're powering a remote cabin, an RV adventure rig, or prepping for emergencies, the key is understanding how much energy you use and what components you’ll need to meet that demand — day or night.

At OutlandGrid, we make sizing simple. Here's what you need to know.


⚡ Step 1: Calculate Your Daily Energy Use

Start by making a list of everything you plan to power — lights, fridge, fans, devices, etc.

🔋 Example:

Device Watts Hours/Day Total Watt-Hours
LED Lights (4x) 40W 4 160 Wh
Laptop 60W 3 180 Wh
Mini Fridge 100W 8 800 Wh
Phone Charging (x2) 10W 2 20 Wh
Total 1,160 Wh/day

Tip: Add 20–30% as a buffer for cloudy days and system losses.
Final estimate: ~1,500 Wh/day


☀️ Step 2: Factor in Your Location’s Sunlight

Not all locations get the same amount of usable sun. Use your region’s peak sun hours (PSH) to determine how much energy your panels will generate.

  • Example:
    If you get 5 PSH per day, a 300W panel produces:
    300W × 5 hrs = 1,500 Wh/day

💡 The farther north you are, the fewer PSH you’ll have — especially in winter.


🔋 Step 3: Choose the Right Battery Capacity

Batteries store the energy your panels produce. You’ll want enough capacity to cover your daily usage plus at least 1–2 days of backup.

  • For 1,500 Wh/day:
    You’ll want at least a 1.5–2 kWh battery bank (i.e., a 100Ah 12V lithium battery = ~1,280 Wh)

Lithium batteries can be discharged nearly 100%. AGM or lead-acid should only be used down to ~50%.


⚙️ Step 4: Match Your Inverter Size (If Needed)

If you’re running AC appliances (like a microwave or TV), you’ll need an inverter to convert DC battery power to AC.

  • Choose an inverter with more wattage than your highest single appliance draw.

  • Add a little headroom — if your fridge uses 1,200W, get a 1,500–2,000W inverter.


🔄 Step 5: Make Sure Your Charge Controller Matches

Your charge controller regulates current from your solar panels to your batteries. Match the voltage and current rating to your panel output and battery bank.

  • Use MPPT controllers for better efficiency, especially in low-light conditions or colder climates.


🧠 Summary: Sizing Checklist

✅ List all devices and estimate daily usage
✅ Check your location’s average peak sun hours
✅ Choose enough panels to generate your daily power needs
✅ Size your battery to match 1–2 days of backup
✅ Use the right inverter (if using AC loads)
✅ Match your charge controller to your system


🚀 Ready to Build Yours?

You don’t have to do this alone. Try our free Solar Kit Quiz to get a custom recommendation in under 60 seconds — or explore pre-built Off-Grid Kits designed for real-world use in cabins, vans, and tiny homes.

Step One:

Learning The Basics

Explore a Solar Power System

Hover or tap each component to see what it’s called.

Flow: DC (red) PV → DC Disconnect → MPPT → Battery → Inverter; AC (green) Inverter → AC Panel ↔ Utility.

Terms To Know

Equipment

Solar Panels

In Plain English: Solar panels are like the fuel pumps of your system — they collect sunlight and turn it into electricity for your batteries. More panels mean more “fuel” going into storage.

Why It Matters: They determine how fast you can charge your batteries and how much total energy you can produce in a day. The right size and quantity keep your system from running out of power.

Example: A 200W panel in 5 hours of good sunlight:
200W × 5 hrs = 1,000Wh (1 kWh) of energy per day.
Four of these panels? 4 kWh/day — enough to run essentials like a fridge, lights, and electronics.

Charge Controller

In Plain English: A charge controller is the traffic cop between your solar panels and your batteries. It makes sure the “flow” of electricity doesn’t overfill or damage your batteries.

Why It Matters: Without one, your batteries could be overcharged (shortening their life) or undercharged (leaving you without power). MPPT controllers are more efficient than PWM, especially in low-light or cold conditions.

Example: With 800W of panels charging a 24V battery bank:

PWM controller: Might deliver ~640W to your batteries.

MPPT controller: Can deliver the full ~800W, giving faster charge times.

Electrical

How do I return a product?

Items must be returned within 30 days after receiving your order. Items must be returned in the same condition in which they were received, be unworn/unused, have any tags still attached, and include all the original packaging.

How long will it take to receive my refund?

Refunds are processed within 7 days from when we receive the item(s).

Step Two:

Determining the Size System you Need

Solar Simplified: System Builder

Pick what you want to power. We’ll estimate your daily energy use, recommend a system voltage, and size your array, batteries, and inverter.

Appliances to run

Check what you’ll use each day. Adjust hours or quantity if needed.

Use
Appliance
Watts
Qty
Hours/day
Refrigerator (18–20 cu. ft.)
Chest Freezer (7–10 cu. ft.)
LED Lights (10W bulbs)
Laptop
TV (LED 40–55")
Microwave
Coffee Maker
Ceiling Fan
Window AC (small)
Phone Chargers
Water Pump (1 hp)
Space Heater (portable)
Internet Modem/Router

Estimated System

Daily energy use (kWh)
Solar array size (W)
Estimated panel count
100Ah batteries (est.)
Inverter (continuous W)
    Advanced Selections — click to expand

    Peak load is estimated from selected appliances using a diversity factor per use type. Heavy/short-duty loads (microwave, heater, pump, AC) are treated at 100% for peak.

    Estimates only. Final designs should be verified by a qualified installer. Weather, seasons, and appliance usage vary.

    Final Step:

    Shop with Confidence!

    Remember Your New Information

    Start shopping, simply use our search feature on any page to look up the kit that works best for you. If you're still not sure, you can email us your details and a solar specialist will reach back out with specialized packages customized just for you.

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